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Custom Woven Patch

Anyone wishing to incorporate the simplest features into their designs should use woven patches. While woven patches have a smooth surface and a smooth appearance, embroidered patches offer a more normal layered appearance. Customers prefer weaved patches with fine print and delicate detailing due to their smooth feel and tight weave pattern.

Custom patches are made using high-quality threads that are woven together to create a design. These patches are commonly used for branding purposes and can be attached to clothing, bags, hats, and other accessories. Sports teams, military units, and businesses often use them to promote their brand and create a sense of unity among members.

Custom woven patches are made using a weaving process, where threads are woven together to create a design. This process is different from embroidery, where the thread is stitched onto a backing material. Woven patches have a smoother texture and a more detailed design compared to embroidered patches. They are also more durable and have a longer lifespan.

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patch
patch

Why Custom Woven Patches?

Traditional embroidered patches can be used with woven patches, with the majority of the details being duplicated. They have edge embroidery and a strong backing. Additionally offered with an iron-on, peel-and-stick, or hook-and-loop backing. They can be applied to clothing to improve fit and the embroidery on clothes.

When it comes to branding, there are many options to choose from, including embroidered patches and screen-printed apparel. However, custom-woven patches offer a unique advantage over these options. Woven patches have a higher level of detail and a smoother texture than embroidered patches, making them ideal for complex designs. 

Businesses can benefit greatly from using custom woven patches. By creating patches with your company logo or slogan, you can increase brand recognition and promote a sense of unity among employees. These custom patches can be attached to uniforms or workwear, creating a professional and cohesive look. 

Different Types Of Woven Patches

Our latest addition to our collection is our exquisite woven patches, designed to add a touch of sophistication to any garment or accessory. Whether you want to personalize your jackets, bags, hats, or uniforms, our woven patches are the perfect choice for making a lasting impression.

Brands That Trust Us

Harry_Potter
Hasbro_logo
DC
Disney
McDonalds
Warner_Bros
Walmart-Logo
Marvel

All custom patches pricing include:

  • Free Quote
  • Free Artwork
  • Fast Delivery
  • Any shape or size

Embroidery Coverage Pricing

The cost of our personalized patches depends on how much embroidery is used to cover the patch. Typically, we provide embroidered patches with 50%, 75%, and 100% coverage.

50% Coverage

50% Coverage

75% Coverage

75% Coverage

100% Coverage

100% Coverage

Patches Cost

Pricing includes everything except taxes – even expedited shipping. No hidden fees.

50% Coverage
12 25 50 100 200 300 500 1000 2000
2" $5.562 $2.727 $1.404 $1.098 $0.657 $0.576 $0.468 $0.405 $0.3645
2.5" $7.164 $3.465 $1.773 $1.26 $0.846 $0.729 $0.612 $0.513 $0.4617
3" $8.487 $4.095 $2.088 $1.458 $0.972 $0.909 $0.747 $0.522 $0.4698
3.5" $11.871 $5.706 $2.898 $1.647 $1.215 $1.152 $0.909 $0.657 $0.5913
4" $13.086 $6.336 $3.195 $1.863 $1.341 $1.233 $1.053 $0.819 $0.7371
4.5" $15.696 $7.542 $3.816 $2.232 $1.539 $1.467 $1.197 $0.936 $0.8424
5" $17.595 $8.46 $4.275 $2.457 $1.953 $1.701 $1.296 $1.098 $0.9882
5.5" $21.78 $10.449 $5.283 $2.988 $2.178 $1.827 $1.548 $1.341 $1.2069
6" $25.272 $12.114 $6.138 $3.411 $2.718 $2.385 $2.034 $1.899 $1.7091
6.5" $28.485 $13.635 $6.894 $3.834 $3.114 $2.817 $2.178 $2.043 $1.8387
7" $32.616 $15.633 $7.893 $4.68 $3.789 $3.474 $2.934 $2.637 $2.3733
75% Coverage
12 25 50 100 200 300 500 1000 2000
2" $5.832 $2.844 $1.458 $1.206 $0.729 $0.63 $0.522 $0.45 $0.405
2.5" $7.38 $3.528 $1.818 $1.368 $0.945 $0.801 $0.675 $0.567 $0.531
3" $9.036 $4.347 $2.223 $1.593 $1.08 $0.999 $0.819 $0.567 $0.549
3.5" $12.195 $5.859 $2.988 $1.809 $1.35 $1.269 $0.999 $0.729 $0.693
4" $14.868 $7.155 $3.627 $2.043 $1.476 $1.359 $1.161 $0.909 $0.873
4.5" $17.244 $8.289 $4.203 $2.376 $1.71 $1.62 $1.323 $1.026 $0.963
5" $19.584 $9.396 $4.761 $2.709 $2.16 $1.89 $1.431 $1.206 $1.125
5.5" $22.905 $10.962 $5.562 $3.267 $2.403 $2.016 $1.719 $1.476 $1.395
6" $26.856 $12.924 $6.516 $3.753 $3.015 $2.637 $2.25 $2.115 $2.025
6.5" $29.835 $14.301 $7.218 $4.221 $3.438 $3.132 $2.403 $2.259 $2.178
7" $33.165 $15.894 $8.01 $5.238 $4.212 $3.852 $3.258 $2.925 $2.754
100% Coverage
12 25 50 100 200 300 500 1000 2000
2" $6.165 $2.979 $1.539 $1.305 $0.783 $0.702 $0.567 $0.486 $0.45
2.5" $7.515 $3.573 $1.863 $1.485 $1.035 $0.882 $0.747 $0.612 $0.576
3" $10.953 $5.238 $2.691 $1.728 $1.179 $1.098 $0.9 $0.612 $0.594
3.5" $13.635 $6.525 $3.33 $1.962 $1.476 $1.386 $1.098 $0.783 $0.756
4" $15.174 $7.245 $3.699 $2.223 $1.629 $1.494 $1.278 $0.99 $0.945
4.5" $18.216 $8.757 $4.455 $2.673 $1.881 $1.773 $1.458 $1.125 $1.053
5" $20.016 $9.576 $4.869 $2.979 $2.367 $2.07 $1.566 $1.314 $1.233
5.5" $26.685 $12.762 $6.102 $3.591 $2.637 $2.214 $1.89 $1.629 $1.53
6" $28.458 $13.626 $6.885 $4.068 $3.312 $2.898 $2.466 $2.331 $2.223
6.5" $32.913 $15.777 $7.965 $4.617 $3.789 $3.438 $2.637 $2.475 $2.385
7" $35.739 $17.136 $8.64 $5.679 $4.626 $4.23 $3.582 $3.222 $3.033
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Price includes up to nine standard embroidery colors.

On the rare occasion that your job requires more than nine colors, each additional color is 6 cents per color.

For metallic threads, add 15% to the base price per patch.

Dye Sublimation Prices

We provide a method known as dye sublimation because we are aware that some patches require a great deal of detail. Thread is used to embroider and weave patches; some elaborate designs cannot be produced as cleanly as we’d like. By using specific dyes that bind to the fabric molecules in our dye sublimation process, we can produce printed patches with fine details that are almost photographic in clarity. Pricing for custom patches is given on a case-by-case basis and will be finished upon request.

Options & Accessories

iron on

Iron on

3M

3M

hook and loop

Hook And Loop

paper backing

Paper Backing

plastic

Plastic

sew on

Sew On

Woven Patch vs Embroidered Patch

Custom patches and enamel pins are two popular ways to add a personal touch to clothing, bags, and accessories. We will focus on the choice between woven patches and embroidered patches when it comes to customizing your gear.

Woven Patches: Subtle Elegance

Woven patches are known for their intricate designs, sharp details, and a smooth, flat texture. These patches are created by weaving threads together to form the desired image, resulting in a clean and polished look. Woven patches are perfect for those who prefer a more refined and subtle aesthetic. They are especially popular for corporate logos, team emblems, and intricate designs that require precise reproduction.

Embroidered Patches: Classic and Textured

Embroidered patches, on the other hand, are a classic choice. They are created by stitching threads onto a fabric backing to create the design. This technique provides a raised, textured surface that adds depth and dimension to the patch. Embroidered patches are a favorite for those who appreciate a more traditional, rugged look. They are great for showcasing detailed designs, bold lettering, and intricate patterns.

Choosing the Right Patch for You

The choice between woven and embroidered patches ultimately comes down to personal preference and the style you wish to convey. Consider the following factors when making your decision:

Design Complexity: If your design includes intricate details, tiny text, or fine lines, woven patches are a great choice for crisp and clear reproduction.

Texture: If you want a patch with a raised, textured feel, embroidered patches are your go-to option.

Quantity: Both woven and embroidered patches are suitable for small and large orders, but woven patches may be a more cost-effective choice for larger quantities.

Versatility: Consider where you plan to attach the patch. Woven patches work well on smoother fabrics, while embroidered patches are versatile enough to adhere to a variety of surfaces.

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Frequently Asked Questions

Are patches durable and long-lasting?

The durability of patches depends on their quality, attachment method, and how they are cared for. Sewn patches generally offer the highest durability, while adhesive-backed patches may require periodic reinforcement or reattachment.

Can I customize my own patch design?

Customizing your own patch design is an exciting opportunity to add a personal touch to your clothing, accessories, or organizational emblems. With various tools and methods at your disposal, the possibilities for creating a unique and meaningful patch design are endless.
Whether you prefer to unleash your creativity using graphic design software like Photoshop or Illustrator, explore online platforms with customizable templates, or seek the expertise of embroidery digitizing services, the process offers a chance to bring your vision to life. By customizing your own patch design, you can showcase your individuality, promote a brand or cause, commemorate special events, or simply express your artistic flair. The journey of creating a personalized patch design allows you to craft something truly one-of-a-kind, and the end result can be proudly displayed and cherished.

Can you add patches to hats?

Yes, it is possible to add patches to hats. Adding patches is a common way to personalize or customize hats, giving them a unique and individualized look. Patches can be sewn or attached using various methods, depending on the type of hat and the patch itself.

What is the best type of patch for a hat?

The best type of patch for a hat depends on personal preference and style, with options including embroidered patches that are stitched onto a fabric base, iron-on patches with heat-activated adhesive, adhesive-backed patches that can be easily stuck onto the hat, and Velcro patches featuring hook and loop fasteners for easy attachment and removal, allowing for versatility with multiple patches or insignias.

However, the choice should consider the hat material, desired permanence of attachment, and personal taste, ensuring the patch size is suitable for the hat and the chosen attachment method aligns with the hat material’s compatibility, providing a seamless and visually appealing customization option to add personality and uniqueness to your hat.

What’s the difference between embroidered, woven, and dye sublimated patches?

By sewing several colored threads onto a backing fabric (sometimes referred to as twill), embroidered patches are made. The highest level of dimension is possible with embroidered patches. The process of making woven patches involves weaving together several colored flexible threads on a loom. By dyeing the patch cloth, dye sublimated patches are produced. To create a highly detailed image, we use dyes that form bonds with the fabric’s molecules. This is excellent for printed patches or photos.

Are patches machine washable?

It depends on the type of patch and its attachment method. Sewn patches generally withstand machine washing, while iron-on or adhesive patches may require more delicate washing or removal before washing.

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All Rights Reserved. All symbols, logos and slogans depicted are registered trademarks of their respective owners. The appearance of U.S. Department of Defense visual information does not imply or constitute endorsement. By submitting designs to KAICHEN GROUP LTD, the purchasing party warrants that he, she, or it has/had the legal right to reproduce (or have reproduced) any logos or other images associated with his/her/its order. Samples on the site are for illustrative purposes only and are not for sale.

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